A filter separator for diesel fuel: design

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2020-01-15 23:00:19

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In the diesel fuel, which is sold at gas stations of our country, contains a lot of heavy and harmful engine contaminants. Also in the DT is bound to have the wax particles and water. If the car will be a long ride on such a fuel, it will lead to a serious deterioration of engine performance. Every owner of a diesel are faced with difficulties when starting the engine, the power falls in the winter. The water contained in the diesel fuel in the winter will turn into crystals. Fuel will be less liquid. These changes negatively affect the quality of work of the power unit and reduces the resource. filter separator for diesel fuel heatedTo protect the engine from poor quality fuel, it is necessary to apply a filter separator for diesel fuel (there is a photo in our article). In Russian conditions, they are essential. Of fine filter and coarse enough. In addition, they often fail, and their price is quite high.

How to construct a filter separator?

This element represents the combined system. So, one part performs the function of sedimentation tank. Here solid particles gradually accumulate at the bottom. In the second part of the filter separator for diesel fuel holds water, paraffins and any other dissolved substances in the DT. Additionally, the housing may be heated, as well as elements for the mechanical purification of diesel fuel.

Functions and operation

What is the element? Most motorists often confuses the equipment for mechanical separation with the filter sumps or mechanisms coarse. A filter separator for diesel fuel cleans mechanical. It allows you to remove from the fuel various foreign particles and protects the fuel system from dirt buildup.

Among the basic tasks these products, there are two:

  • The Process of fault detection of impurities.
  • The Allocation of water.

With the help of these filters can be removed from diesel to 99% of water and up to 95% mechanical particles. And this despite the fact that fuel is very high concentrations of both impurities. If you use a filter separator for diesel fuel heated, this helps to prevent the crystallization of water, precipitation of paraffin and diesel fuel at low temperatures. filter separator for diesel fuel heated separ 2000 reviewsFuel takes place in a specific pattern. So, in the first stage emulsion is processed through a centrifugal cleaning. For this purpose the device is equipped with a stationary centrifuge. At this stage fall into the sump solids and water.

Next are the intermediate processes coalescing by changing flow directions. The essence of this purification step? Fuel separated from even smaller particles. The final phase, the fuel is cleaned of microscopic particles using cartridge – the filter element. Then DT is supplied to the pump.

Also, the device may be applied to the heating element. It contributes to a successful launch in the winter. Thus, the paraffins will crystallize, but simply dissolved. Due to this, the components of the fuel system of a diesel engine will work long and regularly, in comfortable circumstances. On cars with this system drivers have not seen problems running in the cold.

Filter elements: the device and features

Next consider what is the design of the filter. Separators for the diesel fuel purification is equipped with a cartridge. This element is a common plate, but it has done small openings. The smaller their size, the more effective will be the purification of fuel. However, when choosing do not chase numbers. The filter element, the diameter of the holes of which the smallest is only 2 µm, very quickly becomes clogged. As a result of blockage increases hydrocortisone system. The motor will start to become unstable. the design of filter separators for the diesel fuel purificationFilters with larger holes (30 microns or more) is for vehicles that are equipped with old engines. Such a filter-separator fine purification of diesel fuel can be used with very dirty DT. A device of this type will last longer and will not create the owner of any problems with the fuel supply. Of course, after a while it will need to be replaced.

Experts recommend choosing a filter that will have a maximum small-size holes, however, it is important to consider the type of engine and conditions of its work. For example, a modern fuel system type Common Rail verydemanding quality fuel. Therefore, with such engines do not skimp on the filters.

How to choose a cleaner for diesel engine?

In order to filter separator for diesel fuel was able to optimally perform its functions, it is necessary to consider several key factors. So experts recommend to pay attention to the average fuel consumption, voltage and wattage. Also, the device can be installed the water sensor and heater. Additionally, the design includes an additional pump for pumping diesel fuel. And finally, when choosing the fineness of cleaning and overall dimensions. filter separator for diesel fuel KAMAZOf Course, a large number of additional options make the filter-separator for diesel fuel is more expensive. However, due to these options to facilitate maintenance of the product. In shops sellers often try to sell an expensive device and are motivated by the fact that the model has a high quality of work. The seller is not even trying to learn about the fuel consumption of the vehicle. But when the fuel consumption is small, and the cross-section – large, it will not create the necessary centrifugal effect. In the end, expensive device become just an ordinary settler.

Filters-separators in Russia: models, prices

Over the last 10 years in Russia significantly expanded the range of parts for cleaning heavy oil fuels. The modern market offers a lot of products of famous manufacturers. There are plenty to choose.

Need to replace that even domestic auto industry began to implement the apparatus of the separator clean fuel. For example, now filter separator for diesel fuel KAMAZ installs directly to the factory. This model of "Separ-2000" and the products Mann-Filter. filter separator diesel fuel stanadyneHere are quite a few popular among motorists models that have long been able to prove its high efficiency in different cars.

"Separ-2000" heated

Are the products of the German manufacturer Willibrord L&malmö;sing. These filters have long been known and used by professional drivers. "Separ-2000" is a fundamentally new system of centrifugal cleaning. Processing is done in several stages. The filter is suitable for use in various automotive vehicles. Most vehicle manufacturers already install this equipment as standard filters. filter separator fine purification of diesel fuelThis separator is a guarantee that fuel will be as free of dirt, water and paraffin. The cleaning process is carried out in three stages. If you install this device, the lifetime of the equipment in a diesel fuel system will increase 4-5 times. The cost of equipment repair and maintenance reduced.

Features "Separ-2000"

The Algorithm is based on the principle of centrifuge, although the device of the filter it is not. All particles heavier than DT, can be separated from the liquid at different stages of the cleaning process and accumulate in the sump. The filter elements are available with cell sizes of 2, 10 and 30 microns. One of the major advantages of this element – self-cleaning function. The item is well cleaned from water and dirt.

Many car owners of domestic and import cars choose a filter separator for diesel fuel heated “Separ-2000”. Feedback more than positive. The cleaning quality is really good, as they say motorists. The heating function is very good in winter.

Stanadyne

This US company. She produces a variety of products for vehicles. filter separator for diesel fuelThe range is and filters-separators. Thus, the company offers a system of Fuel-Manager. It is a modular solution which includes a separator for separating water filtration system. It is a true innovation for diesel engines.

Features

The Filter separator diesel fuel Stanadyne available in two variants. So, there is a version designed to work with engines whose capacity is up to 300 l/h, and a model for motors that work on huge loads with large carrying capacity.

The Main component of – the head, which is then equipped with various modules. So, there are three types of filter elements. It is 150 microns, 30 microns and the fine filter by 2 or 5 microns. There are heaters – side and top. There is a sump, the water level sensor, a manual or electric pumping. Reviews say that the device copes with its function. The cost of such a filter-separator is of the order of 2-3 thousandrubles. The device can be used in all diesel engines with power up to 350 horsepower as cars and trucks.

Conclusion

So, we found that a represents a filter-separator. As you can see, this is a very useful device that cleans DS from dirt, water, and Dangerous impurities. Using the filter-separator, you will prolong the resource of the fuel system.


Article in other languages:

AR: https://www.tostpost.com/ar/cars/20689-a-filter-separator-for-diesel-fuel-design.html

BE: https://www.tostpost.com/be/a-tamab-l/38304-f-l-tr-separatar-dlya-dyzel-naga-pal-va-kanstrukcyya.html

DE: https://www.tostpost.com/de/autos/37893-filter-wasserabscheider-f-r-diesel-entwurf.html

ES: https://www.tostpost.com/es/coches/37666-filtro-separador-de-combustible-diesel-el-dise-o.html

HI: https://www.tostpost.com/hi/cars/22332-a-filter-separator-for-diesel-fuel-design.html

JA: https://www.tostpost.com/ja/cars/20312-a-filter-separator-for-diesel-fuel-design.html

KK: https://www.tostpost.com/kk/avtomobil-der/38704-s-zg-sh-separator-dizel-d-otyn-rylymy.html

PL: https://www.tostpost.com/pl/samochody/40288-filtr-separator-oleju-nap-dowego-konstrukcja.html

PT: https://www.tostpost.com/pt/carros/39930-filtro-separador-de-combust-vel-diesel-o-projeto.html

TR: https://www.tostpost.com/tr/arabalar/35166-filtre-su-ay-r-c-dizel-yak-t-i-in-tasar-m.html

UK: https://www.tostpost.com/uk/avtomob-l/39098-f-l-tr-separator-dlya-dizel-nogo-paliva-konstrukc-ya.html

ZH: https://www.tostpost.com/zh/cars/19243-a-filter-separator-for-diesel-fuel-design.html






Alin Trodden - author of the article, editor
"Hi, I'm Alin Trodden. I write texts, read books, and look for impressions. And I'm not bad at telling you about it. I am always happy to participate in interesting projects."

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