Examination of industrial safety of technical devices: features implementation, documentation and recommendations

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2018-03-25 08:40:13

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Examination of industrial safety of technical devices is a complex of measures aimed at determining the status, possibility of normal operation and maintenance of equipment. It is performed at the frequency and within the deadlines set by law. Next, let's consider how to conduct the examination of industrial safety of technical devices. examination of industrial safety of technical devices

General characteristics

Practice performs The examination of industrial safety of technical devices at hazardous production facilities, documentation, structures and buildings. The procedure is aimed at evaluating the compliance of the object of examination and the requirements for it. In the regulations and local acts there were cases, when performing the mandatory diagnostics, destructive/non-destructive testing for condition assessment of equipment. These procedures are carried out with:

  1. The examination of the after repair associated with the elimination of the consequences of an accident or other incident on the OPO that caused damage to thestreettv.
  2. Detection specialists during the inspection of flaws that raise doubts in the strength and reliability of construction, or defects, the cause of which is unknown.

The head of the company performing the survey, can identify other cases of performing diagnostics and control.

Principles

The examination of industrial safety of technical devices Is aimed at evaluating the compliance of the facility with applicable law. Activities are performed in accordance with generally accepted principles of comprehensiveness, independence, objectivity, completeness of ongoing research. The order in which runs Examination of industrial safety of technical devices, established by order of Rostekhnadzor. expert examination of industrial safety of technical devices

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Specifications

Technical devices act as one of the key objects of expertise. The study is performed in relation to equipment used in petrochemical, chemical, oil and gas production and other explosive and chemically dangerous enterprises. Examination of industrial safety of technical devices allows to assess the conformity of equipment, components, mechanisms, assemblies, systems requirements. The procedure may be performed only by specialized organizations. Examination of industrial safety of technical devices is a licensed activity. For lack of a permit imposes liability on the legislation. The license is issued by Rostekhnadzor.

General procedure

In performing examination of industrial safety in the interest of all enterprises classified as hazardous production facilities (HPFS) that, regardless of their class. The law establishes the cases in which events are mandatory:

  1. In case of any defects.
  2. In the accident.
  3. At the end of the operating period of the equipment.
  4. According to the decision of a specialist on industrial safety.

The Deadline for the procedure is not more than 20 days. technical devices are subject to industrial safety expertise

Pre-stage

To perform the examination of industrial safety of technical devices and equipment, the customer has to submit an application. It provides primary data about the objects in respect of which will be examined. Basic information that should be noted in the application include:

  1. Name, type, identification signs equipment.
  2. Technological purpose of the device.
  3. The Parameters.
  4. Information about the design features.
  5. The Reasons why you must perform examination.

After accepting the application, the contractor shall fix the date for negotiations with the customer. The discussion clarifies the first information, specify the scope and programme of work. Subsequently, the calendar plan is developed. At this point, the Which technical devices are subject to industrial safety expertise, contains a list of documents requested from the customer. As a result of negotiations a contract is signed. what technical devices are subject to industrial safety expertise

Field object study

After signing the contract according to the agreed and approved programme the contractor shall commence the examination. Examination of industrial safety of technical devices is carried out in accordance with the legal documentation – technical specifications, industry standards and other acts. In some cases, the program of events can be adjusted according to the reasoned request of the customer or on the recommendation of the contractor and if it is not contrary to the established norms. The changes should not reduce the quality and affect its outcome.

The Program is allowed to adjust, for example, the appearance of the unspecified factors or if necessary replacement methods and means of control. Changes canbe made in the schedule. If during implementation it is found that the examined object can not continue to operate without repair, its use will be terminated immediately. conclusion of industrial safety expertise of technical devices

Analysis results

Evaluation of the examination is performed at the stage of full-scale study of the object. The contractor shall check the equipment for strength, nondestructive testing, etc. According to the results of the procedures consists of a list of comments that need to be addressed. Customer eliminate them and notify the contractor. The latter is necessary to check the information about elimination of shortcomings.

Final document

After checking the information about elimination of the revealed shortcomings of the compiled The conclusion of industrial safety expertise of technical devices. The resulting document can be positive or negative. The latter is issued if the examination established that the object does not conform to the applicable requirements prombezopasnosti. In this situation, the results of the survey should be notified of Rostekhnadzor.

Technical devices which are subject to industrial safety expertise

Signs of equipment on which to execute the survey are defined in Appendix 1 to FZ №116, as well as in Flip PB. If the technical regulation stipulates another form of conformity assessment objects with the applicable requirements, technical devices and equipment used on the OPO since 1 Jan. 2014, in accordance with the 7th article of the Federal law №116, are subject to examination. This rule also applies to equipment that launched into operation before the specified date and not covered by the regulations. To devices subject to expertise, include:

  1. Boilers.
  2. Taps.
  3. Pipelines.
  4. Tanks of refrigeration units.
  5. Heating.
  6. Objects oil and fat industry plant material.
  7. The Equipment of metallurgical enterprises. examination of industrial safety of technical devices at hazardous production facilities

Possible changes in the regulatory framework

The Updating of legislation in the sphere of industrial safety can become a cause of increasing the cost and timing of the examination. This is due to the absence of a mechanism that blocks the reception of the final documents from companies that do not renew a license of Rostechnadzor. Once will launch the procedure of regular attestation of performers in accordance with the new rules, the filing of findings of such companies will be impossible. The mismatch of the requirements of Rostekhnadzor and a shortage of qualified specialists, accredited for the updated rules will lead to a significant reduction of the expert companies. the examination of industrial safety of technical devices

Conclusion

The Execution of examination of industrial safety of thestreettv governed by FNP. If the inspected object is not subject to the technical regulations, the procedure is carried out before its operation at the enterprise, at the end of the estimated period of use, in the absence of documentation that specifies the period of application, but in fact it exceeds 20 years. Industrial safety examination of thestreettv is also after reconstruction, if they were carried out the replacement of materials of bearing parts. In order to avoid sanctions from the Supervisory authorities, heads of enterprises as using objects of examination, and performing appropriate procedures, it is necessary to obtain relevant information about changes in legislation.


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Alin Trodden - author of the article, editor
"Hi, I'm Alin Trodden. I write texts, read books, and look for impressions. And I'm not bad at telling you about it. I am always happy to participate in interesting projects."

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